PRECISION ENGINEERING WORKSHOP

Meccanica R.C. srl. has, since 1980, been the precision  mechanical  workshop in Palazzuolo Sul Senio specialising in bespoke work.Known throughout the Italian province of Florence for the high quality offered, the company builds mechanical components and complete machine parts or automation lines assembled according to customer designs.The company also provides all the business materials and equipment, (pneumatic, hydraulic and electric), needed.

 

Machine tools and mechanical supplies

 

The Florentine company comprises a team of 64 skilled employees and a department with the latest generation machines, including 20 with CNC (machining centres, turning lathes, adjustment tools, and wire EDM) running 15 hours a day .The production department is completed by many other, more traditional, machines.

The workshop personnel is highly trained and constantly followed, to ensure guarantee efficient machining at all times.The testing department employs three workers running intermediate and final checks on the mechanical parts produced.

 

Metal surface treatments

 

Our precision machine shop can deliver products complete with all that is expressly requested by the client during the design phase, including heat treatments and special finishes.

Production flexibility and constant innovation keep the company very competitive for medium-small batches (10 to 100 pieces) as well as for large production runs from 500 to 2000 pieces.This has made the company a valuable and highly appreciated benchmark for major manufacturers of automatic machines across many sectors.

EQUIPMENT AND MACHINERY

CNC MACHINES:

 

  • 1 x Milling and turning centre: horizontal multitasking MAZAK INTEGREX I 200 S, five-axis with 36-tool magazine.
  • 1 x MAZAK VTC800-30SR 5 AXIS (X 3000, Y 800), 48-tool milling machine with tilting head (+/- 110 degrees) with 500mm diameter turntable and option for horizontal and vertical mounting.
  • 1 x MAZAK VTC800-20 SR 5-AXIS (X2000, Y800) 48-tool milling machine with tilting head (+/-100 degrees) with 500 dia. turntable and option for horizontal or vertical mounting.
  • 1 x HEDELIUS BC 100 40-tool (X3500 - Y100 - Z700) milling machine with 4°+5° divisor continuous axis.
  • 1 x SPINNER U 5 1520 5-axis 48-TOOL milling machine with integrated turntable with tilting 4th and 5th axis and and combined cross table (X1520, Y520, Z460).
  • 1 x "Multitasking" YAMAZAKI Mazak Integrex horizontal turning / milling centre, model i200S - Matrix 2 (C axis continuous on 2nd spindle - 36-tool magazine and CAPTO attachment chain)
  • 1 x AWEA BM1200 5-axis FANUC CNC milling machine with 24 TOOLS, continuous rocker divider, COMMAND.X1250 Y600 Z600.
  • 1 x SIGMA MISSION 3 - (FANUC) 21-tool CNC machining centre, ISO 40 with 4 axes.Scotti divider.(X1000 - Y600 - Z600).
  • 1 x SIGMA MISSION 5 - (FANUC) 21-tool CNC machining centre, ISO 40 with 4 axes.Scotti divider.(X1250 - Y600 - Z600).
  • 1 x FANUC ROBODRILL ALFA B T21 CNC machining centre with 21 tools (X700 - Y400 - Z350).
  • 2 x HAAS super mini mill CNC milling machines with 10 tools (x400 y300 z250)
  • 1 x RAMBAUDI RAMMATIC 451/CN ECS 2301 3-axis milling machine with magazine.Tool changer (no. 24). (X800 - Y450 - Z450
  • 2 x BIGLIA B1200 FANUC 18 TiB with 12 motorised tools + C and Y axes. Max. turning diameter: 500, max turning length 1200.
  • 2 x BIGLIA B650 FANUC 18 TiB with 12 motorised tools + C and Y axes. Max. turning diameter: 500, max. turning length 650
  • 1 x BIGLIA B501 FANUC CNC complete with" "LNS HYDROBAR" pusher bar, "up to 68 diam.Auto.D. 250.
  • 1 x PADOVANI Mod.165 CNC FANUC.Auto.D. 250.
  • 1 x DAEWOO PUMA 350 B CNC FANUC 18 TC.Auto.D. 381 ASA11 spindle, useful bar passage dia. 116, max. turning diameter 550 x 1000 mm.
  • 1 x CNC ACCUTEX AU300 WIRE EDM with tilting head +/- 30 ° and work area of X350, Y250, Z300.
  • 1 x CNC FANUC ALFA WIRE EDM - with tilting head +/- 30 ° and work area of X600, Y400, Z310.
  • 1 x vertical machining center 5 axes MAZAK mod.VARIASSI J-600/5X".

TRADITIONAL MACHINES AND TOOLS:

 

  • 1 x FREEPORT Tangential Grinder, X1016 - Y508.
  • 1 x FREEPORT Tangential Grinder (700x300) with automatic cycle.
  • 1 x PARAGON Universal grinder Mod.GU 32X100P SHOWN
  • 1 x MORARA Universal grinder mod. EA100, with CN MARPOSS mod.E44
  • 1 x PPL lathe (270x1500) shown.
  • 1 x PBR 200x1500 shown.
  • 1 x OMG ZANOLETTI 260x1500 shown.
  • 1 x milling MISAL 745/U shown.
  • 1 x RAMBAUDI MS / 3P milling machine, shown.
  • 1 x NEW RAMBAUDI MS3/P milling machine, shown.
  • 1 x RAG TCS 40 drill with cross table and automatic descent.
  • 1 x RAG 25 pillar drill.
  • 1 x IM type IMM 135 ATM drill tapper, complete with precision cross table.
  • 1 IM type IMM 118/TM drill tapper.
  • 2 x "BIANCO" D. 220. Manual band saws
  • 2 x CNC bar-feed "MEP" D. 260. band saw.
  • 1 x Semi-automatic MEP D. 230. band saw.
  • 1 x 300 AMP wire welder.
  • 1 x 50 T. hydraulic press.
  • 1 x 25 T hydraulic press.
  • 2 x Divider tables.
  • 1 x Divider.
  • 1 x PERINI CMP 250 slotting machine.
  • 1 x glass micro-sphere blaster.Year 2001
  • 1 x ROLLWASH
  • 3 x parts washers:TRADITIONAL, ULTRASOUND, STEAM.
  • 2 x Microdot marker with PLC.
  • 1 x Somaut impact marker.
  • 1 x Jib hoist (max. 2000 kg).
  • 2 x Jib hoists (max. 1000 kg).
  • 3 x Jib hoists (max. 250 kg).
  • 4 x MONTEFIORI Overhead cranes (5000 kg.)
  • 1 x ROLLWASH
  • 1 x SISMA – LASER marker.
  • 3 x NISSAN / TOYOTA Forklifts, 2000 kg / 2500 kg.
  • 2 x FORD TRANSIT CH350 trucks, capacity 1600 kg. each.
  • 1 x IVECO truck (3500 kg.)
  • 1 x MERCEDES truck (5500 kg.)

CAD / CAM office with MASTERCAM 3D solid modeling.

Vertical warehouse Modula Lift model ML75 with a double outdoor bay L 4520 P 2600 H 8700 with 58 drawers; By the fall 2018, the company will have a new computerized vertical warehouse to optimize the management of job orders.We chose the warehouse Modula Lift ML75 with a double outdoor bay L 4520 P 2600 H 8700 and 58 drawers because this model is the current benchmark of innovation, quality and optimization in the product storage processes.

INTERNAL TESTING FACILITY comprising:

 

  • 1 x Air-conditioned measurement lab, complete with three-dimensional measuring machine, (CMM) from DEA, mod.GLOB PERFORMANCE SILVER 09-20-08, (X900 Y2000 Z800) – indexable HEAD TESASTAR SM80 – Leitz LSP - X1H measuring head – PCDIMIS CAD++ software
  • 1 x POLI three-dimensional measuring machine, Mod.SKY3 650x500x500.
  • 5 x Electronic altimeters (TRIMOS TVA700 VERTICAL 3) with accessories.
  • 2 x ELBO Presetters, Mod.E 340, with projector.
  • 1 x GALILEO electric durometer for measuring HRC and HB.
  • 1 x Durometer for measuring HRC.
  • 1 x Mitutoyo CV-3200 profilometer.
  • 1 x Mitutoyo PH-A14 profile projector
  • 1 x TAR-AL500 for zeroing electric bore gauges and micrometers.
  • 2 x Portable Mitutoyo roughness meters.
  • 1 x Portable HB Hardness Tester.
  • Traditional equipment for mechanical dimensional and geometric inspections


In addition, our data processing centre for managing the accounts, warehousing and production, comprises:A workforce attendance system and workshop staff who provide direct oversight of the progress of production in real time.

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